Category Archives: maillons

drawloom, long-eye heddles, maillons, re-threading, single unit drawloom

The Journey Continues

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If you have been following my journey of getting my drawloom up and working after 18 or so years, you may recall I was re-threading the loom from 8 shaft satin to 5 shaft satin, as I was having trouble with the counterweights not pulling the ground shafts back to neutral.

More than one drawloom weaver advised me to change from an 8 shaft satin to something using 4 or 5 shafts, so the decision was made to change to a 5 shaft satin.

After pulling 1,024 threads of 20/2 cotton out of the long-eye heddles (ground shafts) and maillons (pattern shafts), I was back at the lease sticks to again thread the the loom.

All was going well until I found a maillon with no threads. Disaster! I thought I had been watching so carefully, and now this meant having to yet again re-thread 1/4 of the maillons, then the long-eye heddles, approximately 256 threads. I tried to think if there was a way of moving the pattern heddles around on the pattern shaft bars, but as each pattern heddle was already tied to a drawcord, that would have meant untieing 1/4 of the drawcords, too. I decided against that.


Also unwilling to remove loom parts at this point, it meant bending over the side of the long back extension to re-thread those tiny holes. I should have owned stock in an ibuprophin manufacturing company over the past month! My aching back meant I could only work on this for short stretches at a time.


Above, you can see the size of a maillon and those tiny holes.

Yesterday, I finally finished re-threading the left side of the loom, left of the
center cords. Today, I’ve been threading the long-eye heddles on the right half of the loom, a job which goes fairly fast, and thankfully, went without incident.


No threading hook is needed, just reach through that large eye with your fingers and pull your warp thread through.

There are 75 threads to go, and as I write this post and load in the photos, I’m on a stepstool moving heddles to the three shafts where I ran short. The re-threading will be completed in just a bit.

Yes, it has taken me quite awhile to reach this point (for the second time!). Yes, I want to weave on this loom sooner than later, but the more important goal is to understand the loom, the processes, what is happening and why (or why not), and figuring out what to do when things don’t go as planned. It’s been an interesting journey, and I’m looking forward to learning so much more.

"Opphampta and Damask" Lillemor Johansson, Complex Weavers, Double Harness Study Group, long-eye heddles, maillons, opphampta attachment, pattern heddles, single unit drawloom

Drawloom Progress

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I should be weaving, I know I should be weaving, but some days I am absolutely driven to make progress on setting up the drawloom, and that’s what I’ve been working on again. Not long ago I had made 1,000 string (seine twine) long-eye heddles to add the 1,000 already on the loom.


A couple days ago I decided I needed to get back to making the pattern heddles. I previously had around 125 of them made, and in the last 48 hours I’ve made another 275 for a total of 400, 100 on each of the four pattern shaft bars. These will hold (if all are used) 2,400 threads, or 3,200 if I use all the holes in the maillons. More pattern heddles can be made if needed.

Tonight, I went back to making long-eye heddles again, this time for the opphampta attachment that is waiting to be added to the countermarche loom sometime this year. There were no heddles included when I bought it, used, and I decided again to make my own heddles. The long-eye heddles will then be able to be used on either loom as needed. When these are done, I’ll begin on the pattern heddles for the opphampta weaving.

Tomorrow I’ll be taking some old cords off the drawloom, to check on the condition of the long Texsolv cords that go from jacks down through ground shafts and to the lamms. Also, the cords that hang off the sides for the counterweights. As the loom is around 23 years old, some of the cords feel stiff and old, and I want to replace them next.

It’s also time to order something for the new drawcord warp. I need to remove the old, and take photos of how it is on there. There are also books like “Opphampta and Damask” by Lillemor Johansson to refer to, as well as advice from a few members of the CW Double Harness Study Group who also have single unit drawlooms. The adventure continues…

lingos, long-eye heddles, maillons, pattern heddles, Sara von Tresckow, The Woolgatherers

DIY Pattern Heddles for Drawloom

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Now that there are an another 1,000 long-eye heddles on the drawloom ground shafts, it’s time to get back to making more pattern heddles.

Months ago I ordered 400 or so plastic maillons from Sara von Tresckow, The Woolgatherers, in Fond du Lac, WI. Each maillon has six small holes and a slightly larger hole on each end. The smaller holes are for fine warp threads, the larger holes are for assembling the pattern heddle. If you are working with 8 thread blocks, you can also use the larger holes on each end for warp threads.

Around 14 years ago I made some of these heddles using a fine, coated thread and as there is still plenty on the spool, it is what I am using again. There is no label in or on the tube as to what this thread is made of. It is not easily broken.

As I wove on this loom 13 years ago, so know these pattern heddles will work. I am using an old one as a guide, and cut the top and bottom threads (24″ each) tieing one thread to each end of a maillon. On the bottom, I add one lingo to each pattern heddle. The top of each pattern heddle is tied and hangs on the wood pattern heddle rods.

I have not yet been able to recall the adjustable knot Ken showed me, so am just tieing the top ends for now. A neighbor loaned me an older book of knots and I’m hoping to figure this out.

If I were to warp the drawloom at 60 epi x 36″ width = 2,160 threads (I’ll need to make a couple hundred more long-eye heddles, more if I go wider) divided by 6 threads per maillon = 360 pattern heddles needed. I’m using these figures as an example, and figuring this out as I go along. Now, I need to get busy and make about 250 more pattern heddles.

Then I’ll move on to replacing the drawcord warp. I have been researching and asking other drawloom weavers for advice/suggestions on this, and must go back and review their recommendations, make a decision, and place an order very soon. Unfortunately, the coated linen of the former drawcord warp is no longer available.

drawcord warp, Glimakra single unit drawloom, lingos, maillons, pattern heddles, string heddles

Drawloom, A Work In Progress

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Earlier this year, my kids and I brought out and re-assembled my Glimakra Single Unit Drawloom which had been stored for the past thirteen or so years. With no directions, only my memories of assembling it long ago, we put it together. More parts, lamms, treadles, etc. are currently residing on the floor under it, but as yet do not need to be added.

After straightening out and counting the old string heddles, I found there were about 100 on each of the first nine ground shafts, with the tenth shaft having none at the moment. I must search through bags of string heddles and see if I have more of them, but expect I’ll need to order a cone of seine twine, make a jig, and make not only the needed heddles, but more for all the shafts.
After reading that the plastic maillons were no longer available, and not believing it, I wrote to Sara von Tresckow, of Woolgatherers in Fond du Lac, WI, who said she would be able to order the needed maillons from Sweden; they arrived several weeks later.

I knew I needed more lingos, and was told by a couple places that only the new U-shape lingos were available. Fortunately, Becky Ashenden of Vavstuga wrote me she had around 450 of the old style lingos (above) and would sell them to me at what I considered to be a very reasonable price, which was wonderful news. A short time later, two very heavy boxes arrived. I wiped each lingo off with a damp cloth, dried them, then wiped each one down with lemon oil, then “dried” them again.

After the maillons arrived, I found the cone of fine, very strong thread I had purchased from Ken, and set to work making new pattern heddles. I could have bought the newer U-shape lingos, and bought Texsolv pattern heddles, but preferred setting the loom up as before, in a more traditional way. So this is the point I am at now, some pattern heddles made, more are needed.

Now I must decide what to make a new drawcord warp from, do my calculations, and get it ordered. As I wrote previously, I am moving these looms down to the main floor of my home, so need to do that before I can go much further.

In the meantime, the remainder of the striped warp is waiting to be woven off, so the countermarche loom can be moved, too. Progress on weaving off the warp, making pattern heddles, making the drawcord warp, and moving the looms will be posted as I continue this journey.